厚さコーティングゲージを使用して金属耐熱皿のノンスティックコーティングの厚さテストを実施するにはどうすればよいですか?

執筆者：ティファニー・ライ
ティファニー・ライ

ティファニー・ライ

Bonray Bakewareの共同創設者兼キーアカウントマネージャー

目次

厚さコーティングゲージを使用して金属耐熱皿のノンスティックコーティングの厚さテストを実施するにはどうすればよいですか?

お気に入りのノンスティックベーキングトレイの耐久性について考えたことはありますか? パンがくっつかないように保護するものは何ですか? どのくらい長持ちしますか? ノンスティックコーティングの厚さを測ることは本当に必要ですか? もしそうなら、どのように測るのですか?

簡単で役立つ回答は次のとおりです。金属製のベーキングウェアのノンスティックコーティングの厚さは、コーティング厚さゲージと呼ばれる装置を使用して正確に測定できます。 ペイントメーターとも呼ばれるこのツールは、金属製の耐熱皿のノンスティックコーティングの厚さを測定するのに便利なツールです。この方法を理解することは、耐熱皿の品質と耐久性を維持するために不可欠です。

ノンスティックコーティングの厚さをテストすることが重要なのはなぜですか?

金属製の耐熱皿の製造では品質管理が極めて重要ですが、ノンスティックコーティングの厚さも重要な要素の 1 つです。コーティングが薄すぎると長持ちしませんが、厚すぎるとひび割れたり剥がれたりすることがあります。

適切な厚さを維持することで、ベーキングウェアの性能を大幅に向上できます。高品質のノンスティックコーティングにより、一貫した焼き上がり、簡単なお手入れ、長持ちする使用が保証されます。消費者に優れた製品を提供したい製造業者や卸売業者にとって、テストプロセスを理解することは重要です。

コーティング厚さゲージとは何ですか? また、どのように機能しますか?

コーティング厚さゲージは、金属基板上のコーティングの厚さを測定するために使用される装置です。ゲージの種類とコーティング材料に応じて、磁気原理または渦電流原理によって機能します。

「ノンスティックコーティングの厚さをどうやって正確に測定するのですか？」と疑問に思うかもしれません。高度な技術のおかげで、これらのゲージは磁性または非磁性プローブを使用してコーティングの厚さを測定します。プローブをコーティングされた表面に置くと、金属ベースまでの距離、つまりコーティングの厚さを測定します。

これらのゲージがどのように機能するかについてさらに詳しく知りたい場合は、こちらをご覧ください。 リソースリンク.

厚さテストを実施するには？

通常、厚さコーティングゲージを使用して厚さテストプロセスを実行する基本的な手順は次のとおりです。

1. ゲージを校正する

正確な測定を保証するために、テストの前にゲージを校正する必要があります。コーティング厚さゲージで一般的に使用される校正方法は、ゼロ点校正と多点校正です。

  • ゼロ校正: ゲージの読み取り値がゼロであることを確認するために、金属 (コーティングされていない) 基板上で実行します。プローブをコーティングされていないワークピースに置き、「ゼロ」ボタンを押してゼロ校正を設定します。
  • マルチポイント校正: コーティングされた標準または 25um、50um、125um、250um、500um などの既知の厚さの箔/シムで実行されます。コーティングされた標準にプローブを配置し、各箔を測定します。ゲージの読み取り値を箔の厚さの値と比較します。ゲージの読み取り値は、箔の厚さの値の ±2% 以内である必要があります。

2. 耐熱皿を準備する

耐熱皿の表面をきれいにし、読み取りに影響する可能性のある汚れや残留物を取り除きます。

3. コーティングの厚さを測定する

ゲージプローブをノンスティック加工面に置きます。ゲージがコーティングの厚さを測定します。

4. テストを繰り返す

ベーキング皿のさまざまなポイントでこの手順を繰り返し、平均厚さを読み取ります。

5. データを記録する

すべての測定値を取得したら、将来の参照と品質管理のために記録を残します。

結論

本質的に、ノンスティックコーティングの厚さは、金属製ベーキングウェアの品質、耐久性、および全体的なパフォーマンスを決定します。厚さコーティングゲージは、厚さを測定し、ベーキングウェアが満足のいくものであることを確認するために必須の機器です。この情報があれば、金属製ベーキングウェアの最高品質基準を維持できます。結局のところ、信頼性の高い製品は、顧客満足、ブランドの信頼、および長期的な成功を保証します。

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